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Production Control Systems

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Dril-Quip designs and manufactures a complete line of production control systems. The production control systems range from simple direct hydraulic to sophisticated multiplex and fiber-optic based systems. The production control system’s open architecture flexibility and MODBUS protocol enables the Company to custom-engineer a “fit for purpose” control system that easily integrates into existing control systems or into new field development requirements.

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Innovative Communication

Dril-quip’s innovative fiber-optic-based communications system takes advantage of over ten years of experience using fiber-optics in subsea applications. It is the only system on the market that provides four independent channels.

Dril-quip’s Multiplex Control System uses single-mode fiber-optic technology that provides reliable communications over 100-plus miles of fiber-optic cable.

Surface Control System Equipment

  • Master Control Station – The MCS allows the operator to control and monitor the subsea completion and surface equipment
  • Hydraulic Power Unit – The HPU is designed using computerized hydraulic analysis to meet each project specification
  • Electrical Power Unit – The EPU provides conditioned and protected power for the control system, and is configurable for both single and three-phase power
  • Topside Umbilical Termination Unit – This unit provides an electrical, hydraulic and optical interface to the umbilical and is fully configurable to meet all customer specifications and environmental requirements
  • Software Support – The control system software runs on a Microsoft Windows® platform and employs Emerson’s Process Management Delta VTM DCS System for control and monitoring of the production equipment

Subsea Control System Equipment

  • Shallow and Deepwater Subsea Control Modules – These modules offer operators advanced multiplex electro-hydraulic systems designed to control and monitor the subsea completion system
  • Subsea Electronics Module – The SEM is the intelligence hub of the Subsea Control Module and acquires data from subsea sensors and provides control of the completion system through valve activation
  • Subsea Distribution Units – The SDUs employ field-proven components for electrical optic and hydraulic connections, and are designed to meet specific project requirements

Installation and Workover Control System

  • Hydraulic Power Unit
  • Master Control Station
  • Umbilical – stored on a winch-controlled reel
  • Sheaves
  • Junction Plates

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